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MIL-W-25038/1

MIL-W-25038

MIL-W-25038/1
Mil Spec Wire

M25038/1 Description:
MIL-W-25038/1 (Thermazone I) wires are designed for critical circuit applications where wires must operate in extremely harsh environments, under vibration, and with direct flame exposure. This heavy-duty, non-asbestos construction offers excellent mechanical performance and abrasion resistance.

M25038/1 Construction:

  • Conductor: 27% Nickel-Plated Copper
  • Jacket: PTFE-Coated Fiberglass Braid and Finisher
  • Insulation: Composite Inorganic Dielectric
  • Colors: Color coded to MIL-STD-104
  • Identification: Surface printed per MIL-W-25038

M25038/1 Ratings:

  • Voltage Rating: 600V
  • Temperature Rating: 260°C
Part Number AWG SizeConductor StrandingMin O.D. (in)Max O.D. (in)Max. Resistance @ 20°C OHMS/MFTApprox LBS/MFT
M25038/1-22 22 19/34 0.100 0.116 2.780 10.0
M25038/1-20 20 19/32 0.109 0.125 14.600 12.0
M25038/1-18 18 19/30 0.119 0.135 9.400 15.0
M25038/1-16 16 19/29 0.127 0.147 6.850 19.0
M25038/1-14 14 19/27 0.150 0.170 4.320 25.0
M25038/1-12 12 19/25 0.165 0.185 2.780 35.0
M25038/1-10 10 49/27 0.210 0.230 1.680 55.0
M25038/1-8 8 133/29 0.256 0.280 0.936 85.0
M25038/1-6 6 133/27 0.318 0.342 0.591 127.0
M25038/1-4 4 133/25 0.383 0.407 0.375 192.0
M25038/1-2 2 665/30 0.460 0.484 0.241 291.0
M25038/1-1 1 817/30 0.497 0.533 0.196 347.0
M25038/1-1/0 1/0 1035/30 0.537 0.573 0.153 415.0
M25038/1-2/0 2/0 1330/30 0.595 0.635 0.120 520.0
M25038/1-3/0 3/0 1672/30 0.660 0.700 0.096 648.0
M25038/1-4/0 4/0 2109/30 0.730 0.770 0.077 793.0