What Is M16878/6-Type ET Wire?

M16878/6-Type ET Wire is a MIL-spec wire for use as a low-voltage (250 volts) lead wire in military equipment. The wire has synthetic polytetrafluoroethylene (PTFE) insulation suitable for use over a wide range of extreme temperatures from 200°C to -60°C. Additionally, the wire has excellent resistance to chemicals, oil, fuels, and moisture. The wire's thin insulation, good flexibility, and low-friction covering are ideal for use in tight applications.

17 items

  • ET 26 19
    $0.00 / 1000 FT
    • Approx LBS/MFT: 1.36
    • AWG Size: 26
    • Cond. Material: Silver-Coated Copper
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  • ET 26 7
    $0.00 / 1000 FT
    • Approx LBS/MFT: 1.31
    • AWG Size: 26
    • Cond. Material: Silver-Coated Copper
    View Details
  • ET 24 1
    $0.00 / 1000 FT
    • Approx LBS/MFT: 1.93
    • AWG Size: 24
    • Cond. Material: Silver-Coated Copper
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  • ET 24 19
    $0.00 / 1000 FT
    • Approx LBS/MFT: 1.97
    • AWG Size: 24
    • Cond. Material: Silver-Coated Copper
    View Details
  • ET 24 7
    $0.00 / 1000 FT
    • Approx LBS/MFT: 1.93
    • AWG Size: 24
    • Cond. Material: Silver-Coated Copper
    View Details
  • ET 22 19
    $0.00 / 1000 FT
    • Approx LBS/MFT: 3.98
    • AWG Size: 22
    • Cond. Material: Silver-Coated Copper
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  • ET 22 7
    $0.00 / 1000 FT
    • Approx LBS/MFT: 2.89
    • AWG Size: 22
    • Cond. Material: Silver-Coated Copper
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  • ET 20 19
    $0.00 / 1000 FT
    • Approx LBS/MFT: 4.56
    • AWG Size: 20
    • Cond. Material: Silver-Coated Copper
    View Details

Additional Information

M16878/6-Type ET Mil-Spec Hook-Up Wires are engineered to meet low-voltage and extreme temperature demands, providing unmatched connection performance reliability in wiring solutions.

M16878/6-Type ET Hook-Up Wire is covered by the National Electrical Manufacturers Association specification NEMA HP-Type ET, Military specification MIL-W-16878/6 features single-conductor wiring with extruded PTFE insulation. With conductor options including silver-plated copper in both solid and stranded configurations, this wire offers enhanced conductivity and flexibility. The thin extruded PTFE insulation provides thermoset characteristics, making it resistant to heat and ideal for soldering processes.

Commonly used in aerospace, military, and civilian electronic equipment, this wire excels in high-frequency applications due to its low power loss characteristics. Notably, it meets different standards for military (NEMA HP3-Type ET) and civilian (UL 1371) applications, varying in maximum temperature, fire resistance, and voltage specifications.

Allied M16878/6-Type ET Wire Options

Military specification MIL-W-16878/6-Type ET is covered by the National Electrical Manufacturers Association specification NEMA HP-Type ET. The wire has a single conductor with extruded PTFE insulation.

Conductor

Allied M16878/6 - Type ET Wire conductor options are each tailored to distinct performance requirements. Crafted from silver-plated copper, these conductors efficiently reduce resistance while resisting high-temperature oxidation and degradation. Choose between solid or stranded configurations, with solid conductors maintaining shape integrity and stranded conductors offering increased flexibility and strength through their seven or nineteen strands.

Insulation

Allied M16878/6-Type ET Wire is protected by extruded PTFE insulation. Renowned for its thermoset characteristics, PTFE insulation remains unaffected by heat, crucial for soldering processes. With a thickness typically not exceeding 0.006 inches, this insulation strikes a balance between efficiency and space-saving design, ensuring reliable performance across varied applications.

Jacket

Consider the role of jacketing in Allied M16878/6-Type ET Wire applications. While typically absent, UL 1371 standards permit jacketing, providing additional customization options. Evaluate how incorporating a jacket can enhance durability and environmental protection, tailoring the wire to specific industry requirements. Whether opting for a jacket or not, Allied Wire & Cable offers flexibility to meet diverse wiring needs with precision and reliability.

Common Applications of M16878/6-Type ET Wire

M16878/6-Type ET Wire applications include demanding aerospace, military, and civilian electronic equipment. M16878/6-Type ET Wire wire serves as the backbone for internal wiring, ensuring reliable connectivity in critical systems. Its low power loss characteristics and low dielectric constant render it ideal for high-frequency applications, making it indispensable in communication systems for aircraft and spacecraft, as well as radar systems. Furthermore, its resilience to extreme temperatures makes it suitable for use in both very high and extremely low-temperature environments, found in terrestrial, aerospace, and space applications.

Common Applications of M16878/6-Type ET Wire Include:

  • Internal wiring of aerospace, military, and civilian electronic equipment
  • Communication systems in aircraft and spacecraft
  • Military vehicle wiring harnesses
  • Radar systems
  • Test equipment for electronic components
  • Medical devices requiring high-frequency signal transmission

 

Alternatives to M16878/6-Type ET Wire

Explore a range of wiring alternatives to M16878/6-Type ET Wire, each offering unique features and capabilities to suit diverse project requirements. Whether seeking enhanced performance or specific material characteristics, these alternatives provide flexibility and choice in wiring solutions.

Alternatives to M16878/6-Type ET Wire include:

  • M16878/5-Type EE Wire: Compliant with military specifications, this alternative offers high-quality performance with distinct insulation materials and conductor configurations.
  • M27500 Cable: Designed for aerospace and military applications, this cable provides ruggedness and reliability in harsh environments with extreme temperatures.
  • Mil-C-17 Coaxial Cables: Ideal for high-frequency signal transmission, these cables offer shielding and impedance matching properties.
  • M22759/32 Wire: Known for its resistance to smoke emission, high temperature, and overload stability, this wire is suitable for aircraft wiring applications.
  • M81381/13 Wire: Featuring a medium-weight design and resistance to smoke emission, high temperature, and overload stability, this wire is commonly used in aerospace and military applications.

 

Difference Between NEMA HP3-Type ET and UL 1371 Standards

The military version of this wire falls under the NEMA HP3-Type ET standard, while UL 1371 covers civilian applications. The main differences relate to the maximum allowed temperature, fire resistance, and voltage.

The military specification allows its use to a maximum temperature of 200°C while UL 1371 permits only 105°C. UL 1371 doesn't specify a minimum temperature, whereas MIL-W-16878/6 allows use down to -60°C.

Wire to the UL 1371 standard must pass a horizontal flame test. The maximum allowed voltage for NEMA HP3-Type ET wire is 250 volts RMS, UL 1371 is silent on this, leaving that to the manufacturer's discretion.

M16878/6 Hook-Up Wire Specifications

Conductor: Silver-Plated Copper
Insulation: Extruded PTFE
Voltage Rating: 250 volts RMS
NEMA HP3 - Type ET Temperature Rating: -60°C to 200°C
UL 1371 Temperatire Rating: 150°C max
Flame Resistance (UL): Horizontal Flame Test
Thermal Aging Resistance: Excellent
Moisture Resistance: Good
Chemical, Gasoline, and Oil Resistance: Excellent
Weathering (Ozone and weather): Excellent
Flexibility: Good for stranded wires, avoid excessive scuffing
Sizes: 20 AWG - 32 AWG
UL Standard: UL 1371
Military Standard: MIL-W-16878/6 Type ET
NEMA Standard: NEMA HP3 - Type ET