Exane® Cable: The Trusted Choice for Rail and Transit Applications
ElectroWire, a GCG company, is a trusted partner to the railroad and transit industry, supplying high-performance wire, cable, and assemblies to support the most demanding applications. From signal and communication systems to wayside power, rapid transit, diesel locomotives, trackside infrastructure, and traction, our mission is to provide dependable power solutions that keep transit systems running safely and efficiently.
At the heart of these solutions is Exane® cable, the cable of choice for rail and transit systems worldwide.
Why Exane® Cable?
Exane®, manufactured by Marmon IEI, is a cross-linked polyolefin (XLPO) insulation system engineered for maximum performance in demanding environments. Unlike traditional thermoplastics, Exane insulation is cross-linked into a thermoset material that will not shrink, soften, or melt under heat.
Key benefits of Exane® cable include:
- Flame retardant and low smoke generation (NFPA 130)
- Circuit integrity with excellent cut-through, abrasion, and notch resistance
- Meets industry standards for toxic-gas emissions in a fire (NFPA130)
- Moisture, fuel, and oil resistance
- Flexibility and resistance to low-temperature cracking
- Suitable for use in conduits, underground ducts, cable trays, or direct burial
With proven reliability with over 2,000,000 feet in operation worldwide without a field failure, Exane® cable sets the industry standard for transit power and control.
Types of Exane® Cable
ElectroWire stocks a wide variety of Exane products to meet the broad requirements of the rail and transit industry:
Multiconductor Cable
- Stranded tinned copper conductors with Exane XLPO insulation
- Neoprene rubber jacket for durability
- Sizes: 16 AWG to 10 AWG, up to 20 conductors
- Rated for 600 volts, with operating temperature up to 100°C>
Heavy-Duty Single Conductor Cable
- Options include Exane Locomotive Cable and Exane-1068A
- Robust Exane XLPO insulation with stranded tinned copper conductors
- Sizes: 10 AWG to 1111 MCM
- Ratings: 600V and 2,000V
- Meets DLO locomotive cable requirements and NEC XHHW standards
Reduced Diameter Exane 15 Wire
- Uses Exane 15 insulation with an XLPO jacket
- Reduces outside diameter by up to one-third for easier installation in confined spaces
Exane Zero Halogen Cable
- Low Smoke Zero Halogen (LSZH) design
- Excellent flame resistance and minimal smoke/toxic emissions
- Ideal for enclosed spaces where passenger safety is critical
Exane® Cable Properties
- Conductors: Multi-stranded annealed tinned copper
- Insulation: Exane XLPO or Exane 15 reduced wall
- Jacket: Exane XLPO or neoprene (depending on type)
- Temperature Range: -55°C to 125°C (varies by type)
- Voltage Ratings: 600V standard, 2,000V optional for locomotive applications
- Performance: Excellent flexibility, flame retardancy, UV resistance, and hydrocarbon resistance
Certifications & Compliance
Exane® cables are engineered to meet rigorous safety and performance standards required for passenger and freight transit applications. Certifications include:
- Flame Tests: UL VW-1, IEEE-383 (1974), UL 1685
- Rail & Transit Standards:
- 49 CFR Part 238 – Passenger equipment safety standard
- BSS 7239 – Smoke toxicity standard
- AAR S-501 and AAR RP-585 compliance
- Environmental Standards:
- REACH compliant
- RoHS compliant
- Fully complies with NFPA 130
The Exclusive Source for Exane® Cable
ElectroWire is North America’s exclusive stocking distributor of Exane® cable, ensuring immediate availability and expert support. In addition, we carry ancillary products to provide complete power connection solutions for the transit industry.
With decades of expertise and strong partnerships with leading manufacturers, ElectroWire delivers proven reliability to major rail and transit authorities worldwide.
Contact us today at [email protected] to learn more about Exane® cable or request a quote.