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MIL-W-81044 | SAE AS81044

MIL-W-81044 | SAE AS81044

MIL-W-81044 | SAE AS81044

As just one of the many conveniences Allied Wire & Cable provides, we stock a ton of lead wire, such as the MIL Spec 81044 lead wire below, that may be employed for military purposes.

Because the electrical wires exhibit superior characteristics and are high temperature lead wire, they are often used in military applications. The lead wire may be used for airframe, avionics, commercial, military vehicle, shipboard, missile, and other electronic applications. Additionally, the dual layer, lightweight, high temperature wire offers outstanding performance that makes it suitable for many functions where high density cabling and harnessing are required. The MIL-Spec lead wire works well even in severe conditions due to its resistance to common chemicals, shrink back, notch propagation and abrasion.

The light wall and medium wall styles of M81044 lead wire possess an irradiation cross-linked extruded Polyalkane insulation and a clear irradiation cross-linked extruded PVDF jacket. They also have a soft annealed tinned copper conductor and work well where small size is an important factor. The lead wires enjoy an excellent voltage and temperature rating, combined with other advantages. M81044 lead wire is easy to process and strip and is flame retardant and self-extinguishing.

Allied Wire is pleased to offer customers a variety of lead wire and customization choices, including lead wire that meets military specifications. The lead wire is offered in different gauge sizes, weights and strandings. Moreover, the option of value added services is available for most MIL-Spec lead wire. For assistance, please contact your Allied account representative. We are happy to help.

LSC5FS-4

LSC5FS-4 Construction:

  • Pair Assembly: Conductors Twisted to varying lays
  • Cable Assembly: 4 Pairs Cabled with Separator
  • Tape: Foam Polypropylene (PE) 25% Overlap
  • Drain: 24 AWG Stranded Tinned Copper 
  • Tape: Flame Retardant Tape 25% Overlap
  • Tape: Fiberglass Tape 25% Overlap
  • Tape: Marker Tape 

Compliances:

  • Acid Gas Generation: MIL-DTL M24643C (4.8.23)
  • Halogen Content: MIL-DTL M24643C (4.8.23)
  • NES 713 Toxicity: MIL-DTL M24643C (4.8.27)
  • Flame Propagation: MIL-DTL M24643C (4.8.13)
  • Jacket Immersions: MIL-DTL M24643C (4.8.26)
  • Jacket Tear: MIL-DTL M24643C (4.8.20)
  • Heat Distortion: MIL-DTL M24643C (4.8.15)
  • Weathering: MIL-DTL M24643C (4.8.28)
  • QPL Approved: Ser. 05S/2015-226

Electrical Performance:

  • Voltage Rating: 300 Volts
  • Max. DC Resistance: 9.83Ω/100m
  • Max DC Resistance Unbalance: 5.0 %
  • Nominal Velocity of Propagation: 68 %
  • Max Propagation Delay Skew: 45 ns/100m

 

Category 5e Electricals Chart (Per ANSI/TIA 568-C.2)

 

Freq. Return Loss (dB) Attenuation (dB/100m) NEXT (dB/100m) PSNEXT (dB/100m) ACRF (dB/100m) PSACRF (dB/100m)
(MHz.) (Min) (Max) (Min) (Min) (Min) (Min)
1 20 2 65.3 62.3 63.8 60.8
4 23 4.1 56.3 53.3 51.7 48.7
8 24.5 5.8 51.8 48.8 45.7 42.7
10 25 6.5 50.3 47.3 43.8 40.8
16 25 8.2 47.3 44.3 39.7 36.7
20 25 9.3 45.8 42.8 37.7 34.7
25 24.3 10.4 44.3 41.3 35.8 32.8
31.25 23.6 11.7 42.9 39.9 33.9 30.9
62.5 21.5 17 38.4 35.4 27.8 24.8
100 20.1 22 35.3 32.3 23.8 20.8

 

Category Color Code:

 

Color Code
Pair 1 Blue - White/Blue
Pair 2 Orange - White/Orange
Pair 3 Green - White/Green
Pair 4 Brown - White/Brown

LSC5OS-4

LSC5OS-4 Construction:

  • Category 5 Defense-Link™ Shipboard Cable
  • Pair Assembly: Conductors Twisted to varying lays
  • Cable Assembly: 4 Pairs Cabled with Separator
  • Tape: Polypropylene (PE) 25% Overlap
  • Shield: Aluminum/Polyester
  • Braid: 36 AWG Tinned Copper

Compliances:

  • Acid Gas Generation: MIL-DTL M24643C (4.8.23)
  • Halogen Content: MIL-DTL M24643C (4.8.23)
  • NES 713 Toxicity: MIL-DTL M24643C (4.8.27)
  • Flame Propagation: MIL-DTL M24643C (4.8.13)
  • Jacket Immersions: MIL-DTL M24643C (4.8.26)
  • Jacket Tear: MIL-DTL M24643C (4.8.20)
  • Heat Distortion: MIL-DTL M24643C (4.8.15)
  • Weathering: MIL-DTL M24643C (4.8.28)
  • QPL Approved: Ser. 05S/2015-226

Electrical Performance:

  • Voltage Rating: 300 Volts
  • Max. DC Resistance: 9.83Ω/100m
  • Max DC Resistance Unbalance: 5.0 %
  • Nominal Velocity of Propagation: 68 %
  • Max Propagation Delay Skew: 45 ns/100m

 

Category 5e Electricals Chart (Per ANSI/TIA 568-C.2)

 

Freq. Return Loss (dB) Attenuation (dB/100m) NEXT (dB/100m) PSNEXT (dB/100m) ACRF (dB/100m) PSACRF (dB/100m)
(MHz.) (Min) (Max) (Min) (Min) (Min) (Min)
1 20 2 65.3 62.3 63.8 60.8
4 23 4.1 56.3 53.3 51.7 48.7
8 24.5 5.8 51.8 48.8 45.7 42.7
10 25 6.5 50.3 47.3 43.8 40.8
16 25 8.2 47.3 44.3 39.7 36.7
20 25 9.3 45.8 42.8 37.7 34.7
25 24.3 10.4 44.3 41.3 35.8 32.8
31.25 23.6 11.7 42.9 39.9 33.9 30.9
62.5 21.5 17 38.4 35.4 27.8 24.8
100 20.1 22 35.3 32.3 23.8 20.8

 

Category Color Code:

 

Color Code
Pair 1 Blue - White/Blue
Pair 2 Orange - White/Orange
Pair 3 Green - White/Green
Pair 4 Brown - White/Brown

LSC5OS-4

LSC5OSW-4 Construction:

  • Category 5e Shielded Defense-Link™ Shipboard Cable
  • Pair Assembly: Conductors Twisted to varying lays
  • Cable Assembly: 4 Pairs Cabled with Separator
  • Gel: Cable Filled with Water Blocking
  • Both Tapes: Water Blocking Tape
  • Braid: 36 AWG Tinned Copper

Compliances:

  • Acid Gas Generation: MIL-DTL M24643C (4.8.23)
  • Halogen Content: MIL-DTL M24643C (4.8.23)
  • NES 713 Toxicity: MIL-DTL M24643C (4.8.27)
  • Flame Propagation: MIL-DTL M24643C (4.8.13)
  • Jacket Immersions: MIL-DTL M24643C (4.8.26)
  • Jacket Tear: MIL-DTL M24643C (4.8.20)
  • Heat Distortion: MIL-DTL M24643C (4.8.15)
  • Weathering: MIL-DTL M24643C (4.8.28)
  • QPL Approved: Ser. 05S/2015-226

Electrical Performance:

  • Voltage Rating: 300 Volts
  • Max. DC Resistance: 9.83Ω/100m
  • Max DC Resistance Unbalance: 5.0 %
  • Nominal Velocity of Propagation: 68 %
  • Max Propagation Delay Skew: 45 ns/100m

 

Category 5e Electricals Chart (Per ANSI/TIA 568-C.2)

 

Freq. Return Loss (dB) Attenuation (dB/100m) NEXT (dB/100m) PSNEXT (dB/100m) ACRF (dB/100m) PSACRF (dB/100m)
(MHz.) (Min) (Max) (Min) (Min) (Min) (Min)
1 20 2 65.3 62.3 63.8 60.8
4 23 4.1 56.3 53.3 51.7 48.7
8 24.5 5.8 51.8 48.8 45.7 42.7
10 25 6.5 50.3 47.3 43.8 40.8
16 25 8.2 47.3 44.3 39.7 36.7
20 25 9.3 45.8 42.8 37.7 34.7
25 24.3 10.4 44.3 41.3 35.8 32.8
31.25 23.6 11.7 42.9 39.9 33.9 30.9
62.5 21.5 17 38.4 35.4 27.8 24.8
100 20.1 22 35.3 32.3 23.8 20.8

 

Category Color Code:

 

Color Code
Pair 1 Blue - White/Blue
Pair 2 Orange - White/Orange
Pair 3 Green - White/Green
Pair 4 Brown - White/Brown

LSC5POS-4 Compose Construction:

LSC5POS-4

  • Category 5e Shielded Defense-Link ™ Shipboard Cable
  • Pair Assembly: Conductors Twisted to Varying Lays
  • Cable Assembly: 4 Pairs Cabled With Separator
  • 36 AWG Tinned Copper Braid
  • Tape: Polypropylene 25% Overlap

Compliances:

  • Acid Gas Generation: MIL-DTL M24643C (4.8.23)
  • Halogen Content: MIL-DTL M24643C (4.8.23)
  • NES 713 Toxicity: MIL-DTL M24643C (4.8.27)
  • Flame Propagation: MIL-DTL M24643C (4.8.13)
  • Jacket Immersions: MIL-DTL M24643C (4.8.26)
  • Jacket Tear: MIL-DTL M24643C (4.8.20)
  • Heat Distortion: MIL-DTL M24643C (4.8.15)
  • Weathering: MIL-DTL M24643C (4.8.28)
  • QPL Approved: Ser. 05S/2017-354

Electrical Performance:

  • Voltage Rating: 300 Volts
  • Max. DC Resistance: 9.83Ω/100m
  • Max DC Resistance Unbalance: 5.0 %
  • Nominal Velocity of Propagation: 68 %
  • Max Propagation Delay Skew: 45 ns/100m

 

Category 5e Electricals Chart (Per ANSI/TIA 568-C.2)

 

Freq. Return Loss (dB) Attenuation (dB/100m) NEXT (dB/100m) PSNEXT (dB/100m) ACRF (dB/100m) PSACRF (dB/100m)
(MHz.) (Min) (Max) (Min) (Min) (Min) (Min)
1 20 2 65.3 62.3 63.8 60.8
4 23 4.1 56.3 53.3 51.7 48.7
8 24.5 5.8 51.8 48.8 45.7 42.7
10 25 6.5 50.3 47.3 43.8 40.8
16 25 8.2 47.3 44.3 39.7 36.7
20 25 9.3 45.8 42.8 37.7 34.7
25 24.3 10.4 44.3 41.3 35.8 32.8
31.25 23.6 11.7 42.9 39.9 33.9 30.9
62.5 21.5 17 38.4 35.4 27.8 24.8
100 20.1 22 35.3 32.3 23.8 20.8

 

Category Color Code:

 

Color Code
Pair 1 Blue - White/Blue
Pair 2 Orange - White/Orange
Pair 3 Green - White/Green
Pair 4 Brown - White/Brown