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M25038/3

M25038/3

M25038/3 (Thermazone IIIK) wire is designed for use in aerospace applications where wires must operate in extremely harsh environments, under vibration, and with direct flame exposure. This cable has a maximum temperature of 260°C and is rated at 600V. The construction of this heavy-duty, non-asbestos Mil-Spec cable offers excellent mechanical performance and abrasion resistance and is compatible with MIL-C-38999 connectors.

6 items

M25038/3-22
Approx LBS/MFT4.15
AWG Size22
Cond. MaterialNickel-Plated Copper Alloy (High Strength)
Conductor Stranding19/34
Insul. MaterialPolytetrafluoroethylene (PTFE) w/ Polyimide (PI) Topcoat and Inorganic Dielectric
Jacket MaterialPolytetrafluoroethylene (PTFE) Tape
Max O.D. (in)0.054
Max. Resistance @ 20C OHMS/MFT23.700
Requires Quote per FT 
M25038/3-20
Approx LBS/MFT9.00
AWG Size20
Cond. MaterialNickel-Plated Copper Alloy (High Strength)
Conductor Stranding19/32
Insul. MaterialPolytetrafluoroethylene (PTFE) w/ Polyimide (PI) Topcoat and Inorganic Dielectric
Jacket MaterialPolytetrafluoroethylene (PTFE) Tape
Max O.D. (in)0.083
Max. Resistance @ 20C OHMS/MFT15.300
Requires Quote per FT 
M25038/3-18
Approx LBS/MFT10.50
AWG Size18
Cond. MaterialNickel-Plated Copper
Conductor Stranding19/30
Insul. MaterialPolytetrafluoroethylene (PTFE) w/ Polyimide (PI) Topcoat and Inorganic Dielectric
Jacket MaterialPolytetrafluoroethylene (PTFE) Tape
Max O.D. (in)0.097
Max. Resistance @ 20C OHMS/MFT8.500
Requires Quote per FT 
M25038/3-16
Approx LBS/MFT13.50
AWG Size16
Cond. MaterialNickel-Plated Copper
Conductor Stranding19/29
Insul. MaterialPolytetrafluoroethylene (PTFE) w/ Polyimide (PI) Topcoat and Inorganic Dielectric
Jacket MaterialPolytetrafluoroethylene (PTFE) Tape
Max O.D. (in)0.103
Max. Resistance @ 20C OHMS/MFT6.660
Requires Quote 
M25038/3-14
Approx LBS/MFT19.50
AWG Size14
Cond. MaterialNickel-Plated Copper
Conductor Stranding19/27
Insul. MaterialPolytetrafluoroethylene (PTFE) w/ Polyimide (PI) Topcoat and Inorganic Dielectric
Jacket MaterialPolytetrafluoroethylene (PTFE) Tape
Max O.D. (in)0.123
Max. Resistance @ 20C OHMS/MFT4.320
Requires Quote per FT 
M25038/3-12
Approx LBS/MFT28.00
AWG Size12
Cond. MaterialNickel-Plated Copper
Conductor Stranding19/25
Insul. MaterialPolytetrafluoroethylene (PTFE) w/ Polyimide (PI) Topcoat and Inorganic Dielectric
Jacket MaterialPolytetrafluoroethylene (PTFE) Tape
Max O.D. (in)0.142
Max. Resistance @ 20C OHMS/MFT2.780
Requires Quote 

MIL-W-25038/3 Mil-Spec Aerospace Cable Specifications

MIL-W-25038/3 Construction:

  • Conductor:
    • 12-18 AWG: 27% Nickel-Plated Copper
    • 20-22 AWG: 27% Nickel-Plated High-Strength Copper Alloy
  • Insulation:
    • Thermazone IIIK:
      • Outer: PTFE/polyimide tape fluid barrier.
      • Inner: Inorganic dielectric
    • Thermazone IIIG:
      • Outer: PTFE-coated fiberglass fluid barrier.
      • Inner: Inorganic dielectric
  • Color Code: Color-coded to MIL-STD-104
  • Jacket: Fused high-performance PTFE tape.
  • Identification: Surface printed per MIL-W-25038

MIL-W-25038/3 Ratings:

  • Voltage Rating: 600V
  • Temperature Rating: -55°C to 260°C