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MIL-W-5086 Aircraft Cable

M5086 Aircraft Cable is designed to withstand all of the rigors of challenging aerospace and military applications, including airframe wiring applications. This mil spec cable may also be suitable for projects requiring resistance to abrasion, cut-through, impact, chemicals and fuels, or other types of physical and environmental abuse.

Allied's selection of aircraft cable products includes several meeting the MIL-W-5086 mil-spec standard, and more recently, the SAE-AS50861 standards. Our M5086 Type I Aircraft Cable and Type II cables may be used for airframe point-to-point wiring. They are rated to 600V and 105 ºC. Both types have tinned copper conductors, PVC insulation, and nylon jacketing. Type II features an impregnated glass braid shield.

Type IV is 3000V aircraft cable with a temperature rating of 105°C. Type IV is made with a tin plated copper conductor, PVC insulation, and a nylon jacket.

M5086 Type V and M5086 Type VI Aircraft Cable both feature PVC insulation and PVDF jacketing and ratings of 110°C and 600V. However, Type V has a tinned copper conductor, while Type VI's is silver plated.

Type VII is rated to 105°C and 600V. It is constructed with a stranded tinned copper conductor, PVC insulation, and nylon jacketing.

Don't see the aircraft cable you need? Allied specializes in custom-made cables with quick turnarounds on small or large runs. We design and engineer our cables to meet even the toughest environmental demands. We also provide value-added services for M5086 and other mil spec wire, including dyeing, striping, twisting, printing and braiding.

Have more questions about M5086 mil spec wire? Contact your Allied Wire account representative or visit our Aircraft Cable FAQ and Mil Spec Wire FAQ.

LSC5FS-4

LSC5FS-4 Construction:

  • Pair Assembly: Conductors Twisted to varying lays
  • Cable Assembly: 4 Pairs Cabled with Separator
  • Tape: Foam Polypropylene (PE) 25% Overlap
  • Drain: 24 AWG Stranded Tinned Copper 
  • Tape: Flame Retardant Tape 25% Overlap
  • Tape: Fiberglass Tape 25% Overlap
  • Tape: Marker Tape 

Compliances:

  • Acid Gas Generation: MIL-DTL M24643C (4.8.23)
  • Halogen Content: MIL-DTL M24643C (4.8.23)
  • NES 713 Toxicity: MIL-DTL M24643C (4.8.27)
  • Flame Propagation: MIL-DTL M24643C (4.8.13)
  • Jacket Immersions: MIL-DTL M24643C (4.8.26)
  • Jacket Tear: MIL-DTL M24643C (4.8.20)
  • Heat Distortion: MIL-DTL M24643C (4.8.15)
  • Weathering: MIL-DTL M24643C (4.8.28)
  • QPL Approved: Ser. 05S/2015-226

Electrical Performance:

  • Voltage Rating: 300 Volts
  • Max. DC Resistance: 9.83Ω/100m
  • Max DC Resistance Unbalance: 5.0 %
  • Nominal Velocity of Propagation: 68 %
  • Max Propagation Delay Skew: 45 ns/100m

 

Category 5e Electricals Chart (Per ANSI/TIA 568-C.2)

 

Freq. Return Loss (dB) Attenuation (dB/100m) NEXT (dB/100m) PSNEXT (dB/100m) ACRF (dB/100m) PSACRF (dB/100m)
(MHz.) (Min) (Max) (Min) (Min) (Min) (Min)
1 20 2 65.3 62.3 63.8 60.8
4 23 4.1 56.3 53.3 51.7 48.7
8 24.5 5.8 51.8 48.8 45.7 42.7
10 25 6.5 50.3 47.3 43.8 40.8
16 25 8.2 47.3 44.3 39.7 36.7
20 25 9.3 45.8 42.8 37.7 34.7
25 24.3 10.4 44.3 41.3 35.8 32.8
31.25 23.6 11.7 42.9 39.9 33.9 30.9
62.5 21.5 17 38.4 35.4 27.8 24.8
100 20.1 22 35.3 32.3 23.8 20.8

 

Category Color Code:

 

Color Code
Pair 1 Blue - White/Blue
Pair 2 Orange - White/Orange
Pair 3 Green - White/Green
Pair 4 Brown - White/Brown

LSC5OS-4

LSC5OS-4 Construction:

  • Category 5 Defense-Link™ Shipboard Cable
  • Pair Assembly: Conductors Twisted to varying lays
  • Cable Assembly: 4 Pairs Cabled with Separator
  • Tape: Polypropylene (PE) 25% Overlap
  • Shield: Aluminum/Polyester
  • Braid: 36 AWG Tinned Copper

Compliances:

  • Acid Gas Generation: MIL-DTL M24643C (4.8.23)
  • Halogen Content: MIL-DTL M24643C (4.8.23)
  • NES 713 Toxicity: MIL-DTL M24643C (4.8.27)
  • Flame Propagation: MIL-DTL M24643C (4.8.13)
  • Jacket Immersions: MIL-DTL M24643C (4.8.26)
  • Jacket Tear: MIL-DTL M24643C (4.8.20)
  • Heat Distortion: MIL-DTL M24643C (4.8.15)
  • Weathering: MIL-DTL M24643C (4.8.28)
  • QPL Approved: Ser. 05S/2015-226

Electrical Performance:

  • Voltage Rating: 300 Volts
  • Max. DC Resistance: 9.83Ω/100m
  • Max DC Resistance Unbalance: 5.0 %
  • Nominal Velocity of Propagation: 68 %
  • Max Propagation Delay Skew: 45 ns/100m

 

Category 5e Electricals Chart (Per ANSI/TIA 568-C.2)

 

Freq. Return Loss (dB) Attenuation (dB/100m) NEXT (dB/100m) PSNEXT (dB/100m) ACRF (dB/100m) PSACRF (dB/100m)
(MHz.) (Min) (Max) (Min) (Min) (Min) (Min)
1 20 2 65.3 62.3 63.8 60.8
4 23 4.1 56.3 53.3 51.7 48.7
8 24.5 5.8 51.8 48.8 45.7 42.7
10 25 6.5 50.3 47.3 43.8 40.8
16 25 8.2 47.3 44.3 39.7 36.7
20 25 9.3 45.8 42.8 37.7 34.7
25 24.3 10.4 44.3 41.3 35.8 32.8
31.25 23.6 11.7 42.9 39.9 33.9 30.9
62.5 21.5 17 38.4 35.4 27.8 24.8
100 20.1 22 35.3 32.3 23.8 20.8

 

Category Color Code:

 

Color Code
Pair 1 Blue - White/Blue
Pair 2 Orange - White/Orange
Pair 3 Green - White/Green
Pair 4 Brown - White/Brown

LSC5OS-4

LSC5OSW-4 Construction:

  • Category 5e Shielded Defense-Link™ Shipboard Cable
  • Pair Assembly: Conductors Twisted to varying lays
  • Cable Assembly: 4 Pairs Cabled with Separator
  • Gel: Cable Filled with Water Blocking
  • Both Tapes: Water Blocking Tape
  • Braid: 36 AWG Tinned Copper

Compliances:

  • Acid Gas Generation: MIL-DTL M24643C (4.8.23)
  • Halogen Content: MIL-DTL M24643C (4.8.23)
  • NES 713 Toxicity: MIL-DTL M24643C (4.8.27)
  • Flame Propagation: MIL-DTL M24643C (4.8.13)
  • Jacket Immersions: MIL-DTL M24643C (4.8.26)
  • Jacket Tear: MIL-DTL M24643C (4.8.20)
  • Heat Distortion: MIL-DTL M24643C (4.8.15)
  • Weathering: MIL-DTL M24643C (4.8.28)
  • QPL Approved: Ser. 05S/2015-226

Electrical Performance:

  • Voltage Rating: 300 Volts
  • Max. DC Resistance: 9.83Ω/100m
  • Max DC Resistance Unbalance: 5.0 %
  • Nominal Velocity of Propagation: 68 %
  • Max Propagation Delay Skew: 45 ns/100m

 

Category 5e Electricals Chart (Per ANSI/TIA 568-C.2)

 

Freq. Return Loss (dB) Attenuation (dB/100m) NEXT (dB/100m) PSNEXT (dB/100m) ACRF (dB/100m) PSACRF (dB/100m)
(MHz.) (Min) (Max) (Min) (Min) (Min) (Min)
1 20 2 65.3 62.3 63.8 60.8
4 23 4.1 56.3 53.3 51.7 48.7
8 24.5 5.8 51.8 48.8 45.7 42.7
10 25 6.5 50.3 47.3 43.8 40.8
16 25 8.2 47.3 44.3 39.7 36.7
20 25 9.3 45.8 42.8 37.7 34.7
25 24.3 10.4 44.3 41.3 35.8 32.8
31.25 23.6 11.7 42.9 39.9 33.9 30.9
62.5 21.5 17 38.4 35.4 27.8 24.8
100 20.1 22 35.3 32.3 23.8 20.8

 

Category Color Code:

 

Color Code
Pair 1 Blue - White/Blue
Pair 2 Orange - White/Orange
Pair 3 Green - White/Green
Pair 4 Brown - White/Brown

LSC5POS-4 Compose Construction:

LSC5POS-4

  • Category 5e Shielded Defense-Link ™ Shipboard Cable
  • Pair Assembly: Conductors Twisted to Varying Lays
  • Cable Assembly: 4 Pairs Cabled With Separator
  • 36 AWG Tinned Copper Braid
  • Tape: Polypropylene 25% Overlap

Compliances:

  • Acid Gas Generation: MIL-DTL M24643C (4.8.23)
  • Halogen Content: MIL-DTL M24643C (4.8.23)
  • NES 713 Toxicity: MIL-DTL M24643C (4.8.27)
  • Flame Propagation: MIL-DTL M24643C (4.8.13)
  • Jacket Immersions: MIL-DTL M24643C (4.8.26)
  • Jacket Tear: MIL-DTL M24643C (4.8.20)
  • Heat Distortion: MIL-DTL M24643C (4.8.15)
  • Weathering: MIL-DTL M24643C (4.8.28)
  • QPL Approved: Ser. 05S/2017-354

Electrical Performance:

  • Voltage Rating: 300 Volts
  • Max. DC Resistance: 9.83Ω/100m
  • Max DC Resistance Unbalance: 5.0 %
  • Nominal Velocity of Propagation: 68 %
  • Max Propagation Delay Skew: 45 ns/100m

 

Category 5e Electricals Chart (Per ANSI/TIA 568-C.2)

 

Freq. Return Loss (dB) Attenuation (dB/100m) NEXT (dB/100m) PSNEXT (dB/100m) ACRF (dB/100m) PSACRF (dB/100m)
(MHz.) (Min) (Max) (Min) (Min) (Min) (Min)
1 20 2 65.3 62.3 63.8 60.8
4 23 4.1 56.3 53.3 51.7 48.7
8 24.5 5.8 51.8 48.8 45.7 42.7
10 25 6.5 50.3 47.3 43.8 40.8
16 25 8.2 47.3 44.3 39.7 36.7
20 25 9.3 45.8 42.8 37.7 34.7
25 24.3 10.4 44.3 41.3 35.8 32.8
31.25 23.6 11.7 42.9 39.9 33.9 30.9
62.5 21.5 17 38.4 35.4 27.8 24.8
100 20.1 22 35.3 32.3 23.8 20.8

 

Category Color Code:

 

Color Code
Pair 1 Blue - White/Blue
Pair 2 Orange - White/Orange
Pair 3 Green - White/Green
Pair 4 Brown - White/Brown