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Allied Encyclopedia - How to Identify Tray Cable and Power-Limited Tray Cable

Friday, September 30, 2011

Allied EncyclopediaIt is important to understand the basic aspects of a cable’s construction and performance. Knowing the fundamental characteristics of a cable will help you understand your product options, and allow you to make better wire and cable choices. It will also be easier to communicate what you want when placing an order.In this Allied Encyclopedia, we’ll show you a six-point method to identifying the most common types of Tray Cables and Power Limited Tray Cables.   Let’s start by looking at our “six points.” These are six of the attributes commonly used to define a cable:

  1. Wire Size
  2. Conductor
  3. Insulation
  4. Shield
  5. Jacket
  6. Voltage Rating

We will use these criteria to describe tray cable and power limited tray cable. Step by step, we will identify the parts of the cable as well as the most common options available for each type. Tray Cable - TC Cable

  1. Wire Size – How big is the conductor? This is commonly measured in AWG (American Wire Gauge).
  2. Conductor – How many conductors or pairs (sets of 2 conductors twisted together)? What is the color code? Does it have a ground wire?
  3. Insulation – Does it use THHN/THWN, XHHW, EPR, or XLPO? If it has THHN/THWN insulation, it is Type VNTC Tray Cable. THHN stands for “thermoplastic high heat-resistant nylon-coated.” In this case, the THHN insulation consists of extruded PVC with a Nylon coating. If the cable features XHHW insulation, it is Type XLP Tray Cable. XHHW is short for “XLPE (cross-linked polyethylene) high heat-resistant water-resistant.”
  4. Shield – Standard shielding is Aluminum Mylar foil with a drain wire. However, shielding may not be required.
  5. Jacket – Is it made with PVC, CPE, or Hypalon*?
  6. Voltage Rating – Standard TC cables are 600 volts.

Power Limited Tray Cable - PLTC Cable

  1. Wire Size – What is the conductor’s AWG size?
  2. Conductor – How many pairs or triads does the cable have? Pairs are two conductors twisted together. Triads are composed of three conductors.
  3. Insulation – Does it have PVC or EPR insulation?
  4. Shield – Is it built with an overall shield (OAS) and a drain wire? These are OAS cables, but they can be referred to more specifically as POS cables: paired with overall shield, or TOS: triad cables with overall shield. Or does it have the other popular shielding option of individually shielded pairs/triads with drain wires, along with an overall shield and another drain wire? These are called SPOS: shielded pairs overall shield, or STOS: shielded triads overall shield.
  5. Jacket – What material is used? Is it PVC, CPE, or Hypalon*?
  6. Voltage Rating – PLTC cables are rated to 300 volts. Instrumentation Tray Cable is rated to 600V.

Now that we’ve used our six-point method to identify the most common types of tray cable and power limited tray cable, you should be more familiar with which characteristics to look for, and which construction options are common for each type. Next time you discuss tray cables and power limited tray cables, you should have all of the basics down! *Hypalon is a Dupont Trademark, chemical compound CSPE

4 comments on article "Allied Encyclopedia - How to Identify Tray Cable and Power-Limited Tray Cable"

Don thrasher

4/12/2016 7:42 AM

Is SIS considered tray rated wire?


4/12/2016 10:39 AM

SIS wire is not rated for use in cable trays on its own. However, we do offer a version of Tray Cable where the inner conductors are insulated with XLPE and are dual rated as SIS/XHHW, and an overall PVC jacket.

Here is the full spec for this Tray Cable.


7/5/2016 9:15 PM

Could you please explain what is the purpose of the communication wire in a tray cable. How it works etc., or where can I find more details on its purpose and functioning?


7/7/2016 7:25 AM

Hi Victor,

The insulated wires in the PLTC cable are responsible for carrying the electronic signal. The drain wire works in conjunction with the shield to carry the noise away to improve the signal quality. For more information, you can visit: http://www.awcwire.com/producttoc.aspx?id=pltc-tray-cable and http://www.awcwire.com/faq-tray-cable.aspx.

Hope that helps. Thanks for reaching out to AWC!

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